Instrumentation and Control Technician
1 Introduction to Instrumentation and Control
1-1 Definition and Scope of Instrumentation and Control
1-2 Importance of Instrumentation in Industrial Processes
1-3 Overview of Control Systems
2 Basic Electrical and Electronic Principles
2-1 Fundamentals of Electricity
2-2 Ohm's Law and Kirchhoff's Laws
2-3 Basic Electronic Components (Resistors, Capacitors, Inductors)
2-4 Introduction to Semiconductors (Diodes, Transistors)
3 Measurement and Instrumentation
3-1 Types of Measurements (Pressure, Temperature, Flow, Level)
3-2 Principles of Measurement
3-3 Common Measurement Instruments (Thermocouples, RTDs, Pressure Transducers)
3-4 Calibration and Maintenance of Instruments
4 Control Systems and Components
4-1 Types of Control Systems (Open Loop, Closed Loop)
4-2 Control Valves and Actuators
4-3 Sensors and Transmitters
4-4 Signal Conditioning and Transmission
5 Programmable Logic Controllers (PLCs)
5-1 Introduction to PLCs
5-2 PLC Hardware Components
5-3 PLC Programming Basics
5-4 Ladder Logic Programming
6 Distributed Control Systems (DCS)
6-1 Introduction to DCS
6-2 DCS Architecture and Components
6-3 Communication Protocols in DCS
6-4 DCS Applications in Industrial Processes
7 Human-Machine Interface (HMI)
7-1 Introduction to HMI
7-2 HMI Hardware and Software Components
7-3 Designing Effective HMI Screens
7-4 HMI Integration with Control Systems
8 Process Control Strategies
8-1 Basic Control Strategies (On-Off, Proportional, Integral, Derivative)
8-2 Advanced Control Strategies (Feedforward, Cascade, Ratio Control)
8-3 Tuning Control Loops
8-4 Troubleshooting Control Systems
9 Safety and Environmental Considerations
9-1 Safety Standards and Regulations
9-2 Hazard Identification and Risk Assessment
9-3 Environmental Protection Measures
9-4 Safe Handling of Instruments and Control Systems
10 Maintenance and Troubleshooting
10-1 Routine Maintenance Procedures
10-2 Troubleshooting Techniques
10-3 Common Faults and Their Diagnosis
10-4 Preventive Maintenance Strategies
11 Emerging Trends in Instrumentation and Control
11-1 Introduction to Industrial Internet of Things (IIoT)
11-2 Smart Sensors and Wireless Communication
11-3 Cybersecurity in Control Systems
11-4 Future Directions in Instrumentation and Control Technology
Designing Effective HMI Screens

7.3 Designing Effective HMI Screens - 7.3 Designing Effective HMI Screens

Key Concepts

Clarity and Simplicity

Effective HMI screens should be clear and simple, ensuring that operators can quickly understand the information presented. Avoid cluttering the screen with unnecessary details. Use concise labels and icons that are easily recognizable.

Example: Instead of displaying a complex graph with multiple lines, use a simple bar chart that highlights the most critical data points. This allows operators to quickly grasp the essential information without being overwhelmed.

Consistency

Consistency in design helps operators quickly navigate and understand different screens. Use the same color schemes, iconography, and layout across all screens. This reduces the learning curve and minimizes the risk of errors.

Example: If a green button is used to start a process on one screen, it should also be used to start the same process on other screens. This consistency ensures that operators do not have to relearn controls for similar functions.

Visual Hierarchy

Visual hierarchy refers to the arrangement of elements on the screen to guide the operator's attention to the most important information first. Use size, color, and placement to create a clear hierarchy of information.

Example: Highlight critical alarms with a large, red font at the top of the screen. Secondary information, such as process values, can be displayed in smaller, less prominent fonts below.

Use of Color

Color can be a powerful tool in HMI design, but it should be used judiciously. Use color to differentiate between different types of information, such as alarms, warnings, and normal operating conditions. Avoid using too many colors, which can be distracting.

Example: Use red for alarms, yellow for warnings, and green for normal operating conditions. This color coding helps operators quickly identify the severity of any issue.

Alarms and Alerts

Alarms and alerts are crucial for informing operators of critical situations. Ensure that alarms are clearly visible and audible. Provide context for the alarm, such as the source and recommended actions.

Example: When a high-temperature alarm is triggered, display the alarm in a prominent location with a flashing red background. Include details such as the specific sensor that triggered the alarm and suggested actions to resolve the issue.

User Feedback

User feedback is essential for confirming that actions have been executed correctly. Provide visual and auditory feedback when operators interact with the HMI. This helps ensure that commands are received and processed as intended.

Example: When an operator presses a button to start a pump, the button should change color or display a checkmark to indicate that the command was received. An audible beep can also confirm the action.