Machinist
1 Introduction to Machinist
1-1 Definition and Role of a Machinist
1-2 History and Evolution of Machining
1-3 Safety Practices in Machining
2 Basic Mathematics for Machinists
2-1 Basic Arithmetic Operations
2-2 Fractions and Decimals
2-3 Basic Algebra
2-4 Geometry and Trigonometry
3 Blueprint Reading and Interpretation
3-1 Understanding Technical Drawings
3-2 Types of Views (Top, Front, Side)
3-3 Dimensioning and Tolerancing
3-4 Geometric Dimensioning and Tolerancing (GD&T)
4 Hand Tools and Measuring Instruments
4-1 Types of Hand Tools (Wrenches, Screwdrivers, etc )
4-2 Measuring Instruments (Calipers, Micrometers, etc )
4-3 Precision Measurement Techniques
4-4 Tool Maintenance and Care
5 Introduction to Machine Tools
5-1 Overview of Common Machine Tools (Lathe, Mill, Drill Press)
5-2 Basic Components of Machine Tools
5-3 Machine Tool Safety
5-4 Basic Machine Tool Operations
6 Lathe Operations
6-1 Introduction to Lathe Machines
6-2 Types of Lathe Operations (Turning, Facing, Drilling)
6-3 Cutting Tools and Toolholders
6-4 Setting Up and Operating a Lathe
7 Milling Operations
7-1 Introduction to Milling Machines
7-2 Types of Milling Operations (Face Milling, Slot Milling)
7-3 Milling Cutters and Toolholders
7-4 Setting Up and Operating a Milling Machine
8 Drilling Operations
8-1 Introduction to Drilling Machines
8-2 Types of Drilling Operations (Spot Drilling, Counterboring)
8-3 Drill Bits and Accessories
8-4 Setting Up and Operating a Drilling Machine
9 Grinding and Abrasive Operations
9-1 Introduction to Grinding Machines
9-2 Types of Grinding Operations (Surface Grinding, Cylindrical Grinding)
9-3 Grinding Wheels and Abrasives
9-4 Setting Up and Operating a Grinding Machine
10 CNC (Computer Numerical Control) Machining
10-1 Introduction to CNC Machines
10-2 Basic CNC Programming
10-3 CNC Machine Components
10-4 Operating and Troubleshooting CNC Machines
11 Quality Control and Inspection
11-1 Importance of Quality Control in Machining
11-2 Types of Inspection Methods (Visual, Dimensional)
11-3 Use of Inspection Tools (Gauges, Profilometers)
11-4 Recording and Reporting Inspection Results
12 Advanced Machining Techniques
12-1 Introduction to Advanced Machining Processes (EDM, Laser Cutting)
12-2 Applications of Advanced Techniques
12-3 Safety and Precautions in Advanced Machining
13 Shop Management and Maintenance
13-1 Basic Shop Management Principles
13-2 Machine Tool Maintenance
13-3 Inventory Management
13-4 Workplace Organization and Efficiency
14 Career Development and Certification
14-1 Career Paths for Machinists
14-2 Certification Requirements and Processes
14-3 Continuing Education and Skill Development
14-4 Job Search and Interviewing Skills
Basic Arithmetic Operations for Machinists

2.1 Basic Arithmetic Operations for Machinists

1. Addition

Addition is the process of combining two or more numbers to find their total. In machining, addition is used to calculate the total length of multiple components or the total amount of material needed.

Example: If you need to machine two pieces of metal, one 100mm long and another 50mm long, the total length required is 100mm + 50mm = 150mm.

2. Subtraction

Subtraction is the process of taking one number away from another to find the difference. In machining, subtraction is used to determine the amount of material to be removed or the difference in dimensions between two parts.

Example: If a block of metal is 200mm long and you need to machine it down to 150mm, you will need to remove 200mm - 150mm = 50mm of material.

3. Multiplication

Multiplication is the process of adding a number to itself a certain number of times. In machining, multiplication is used to calculate the total quantity of material needed or the total length of multiple identical parts.

Example: If you need to produce 5 identical parts, each 30mm long, the total length required is 5 parts × 30mm/part = 150mm.

4. Division

Division is the process of splitting a number into equal parts. In machining, division is used to determine the size of individual parts when a total length or quantity is known.

Example: If you have a 150mm long piece of metal and need to cut it into 5 equal parts, each part will be 150mm ÷ 5 parts = 30mm long.

Understanding these basic arithmetic operations is essential for machinists to accurately calculate material requirements, part dimensions, and machining processes. Mastery of these operations ensures precision and efficiency in the workshop.