Machinist
1 Introduction to Machinist
1-1 Definition and Role of a Machinist
1-2 History and Evolution of Machining
1-3 Safety Practices in Machining
2 Basic Mathematics for Machinists
2-1 Basic Arithmetic Operations
2-2 Fractions and Decimals
2-3 Basic Algebra
2-4 Geometry and Trigonometry
3 Blueprint Reading and Interpretation
3-1 Understanding Technical Drawings
3-2 Types of Views (Top, Front, Side)
3-3 Dimensioning and Tolerancing
3-4 Geometric Dimensioning and Tolerancing (GD&T)
4 Hand Tools and Measuring Instruments
4-1 Types of Hand Tools (Wrenches, Screwdrivers, etc )
4-2 Measuring Instruments (Calipers, Micrometers, etc )
4-3 Precision Measurement Techniques
4-4 Tool Maintenance and Care
5 Introduction to Machine Tools
5-1 Overview of Common Machine Tools (Lathe, Mill, Drill Press)
5-2 Basic Components of Machine Tools
5-3 Machine Tool Safety
5-4 Basic Machine Tool Operations
6 Lathe Operations
6-1 Introduction to Lathe Machines
6-2 Types of Lathe Operations (Turning, Facing, Drilling)
6-3 Cutting Tools and Toolholders
6-4 Setting Up and Operating a Lathe
7 Milling Operations
7-1 Introduction to Milling Machines
7-2 Types of Milling Operations (Face Milling, Slot Milling)
7-3 Milling Cutters and Toolholders
7-4 Setting Up and Operating a Milling Machine
8 Drilling Operations
8-1 Introduction to Drilling Machines
8-2 Types of Drilling Operations (Spot Drilling, Counterboring)
8-3 Drill Bits and Accessories
8-4 Setting Up and Operating a Drilling Machine
9 Grinding and Abrasive Operations
9-1 Introduction to Grinding Machines
9-2 Types of Grinding Operations (Surface Grinding, Cylindrical Grinding)
9-3 Grinding Wheels and Abrasives
9-4 Setting Up and Operating a Grinding Machine
10 CNC (Computer Numerical Control) Machining
10-1 Introduction to CNC Machines
10-2 Basic CNC Programming
10-3 CNC Machine Components
10-4 Operating and Troubleshooting CNC Machines
11 Quality Control and Inspection
11-1 Importance of Quality Control in Machining
11-2 Types of Inspection Methods (Visual, Dimensional)
11-3 Use of Inspection Tools (Gauges, Profilometers)
11-4 Recording and Reporting Inspection Results
12 Advanced Machining Techniques
12-1 Introduction to Advanced Machining Processes (EDM, Laser Cutting)
12-2 Applications of Advanced Techniques
12-3 Safety and Precautions in Advanced Machining
13 Shop Management and Maintenance
13-1 Basic Shop Management Principles
13-2 Machine Tool Maintenance
13-3 Inventory Management
13-4 Workplace Organization and Efficiency
14 Career Development and Certification
14-1 Career Paths for Machinists
14-2 Certification Requirements and Processes
14-3 Continuing Education and Skill Development
14-4 Job Search and Interviewing Skills
Fractions and Decimals

2.2 Fractions and Decimals

Understanding Fractions

Fractions represent parts of a whole. They consist of two numbers: a numerator (the top number) and a denominator (the bottom number). The denominator indicates how many equal parts the whole is divided into, and the numerator shows how many of those parts are being considered.

Example: In the fraction 3/4, the denominator 4 indicates that the whole is divided into 4 equal parts, and the numerator 3 shows that 3 of those parts are being considered. Imagine a pizza cut into 4 slices; 3/4 means you have 3 out of those 4 slices.

Understanding Decimals

Decimals are another way to represent parts of a whole. They use a base-ten system, where each digit represents a power of ten. The decimal point separates the whole number part from the fractional part.

Example: The decimal 0.75 represents 75 parts out of 100. This can be visualized as 75 cents out of a dollar, where each cent is a hundredth part of the dollar.

Converting Between Fractions and Decimals

Converting fractions to decimals involves dividing the numerator by the denominator. Conversely, converting decimals to fractions requires expressing the decimal as a fraction with a power of ten in the denominator and then simplifying if possible.

Example: To convert 3/4 to a decimal, divide 3 by 4, which gives 0.75. To convert 0.75 to a fraction, express it as 75/100, then simplify to 3/4.

Applications in Machining

In machining, fractions and decimals are used to specify precise measurements. For instance, a machinist might need to cut a piece of metal to a length of 3/8 inch or 0.375 inch. Understanding how to convert between these forms ensures accuracy in measurements and avoids costly errors.

Example: If a blueprint specifies a hole diameter of 0.625 inches, the machinist must know that this is equivalent to 5/8 inch to set the correct drill bit size.