Metal Fabricator (Fitter)
1 Introduction to Metal Fabrication
1-1 Overview of Metal Fabrication Industry
1-2 Safety Practices in Metal Fabrication
1-3 Introduction to Hand Tools and Power Tools
2 Basic Metal Properties and Selection
2-1 Types of Metals and Alloys
2-2 Properties of Common Metals (e g , Steel, Aluminum, Copper)
2-3 Selection Criteria for Metal Materials
3 Layout and Measurement Techniques
3-1 Introduction to Layout Tools (e g , Tape Measure, Calipers)
3-2 Basic Measurement Techniques
3-3 Layout Techniques for Fabrication Projects
4 Cutting and Shearing Operations
4-1 Introduction to Cutting Tools (e g , Hacksaws, Power Saws)
4-2 Shearing Techniques and Equipment
4-3 Safety Considerations in Cutting and Shearing
5 Bending and Forming Operations
5-1 Introduction to Bending Tools (e g , Brake, Press Brake)
5-2 Bending Techniques for Different Metal Thicknesses
5-3 Forming Operations (e g , Rolling, Flanging)
6 Welding and Joining Techniques
6-1 Introduction to Welding Processes (e g , Arc Welding, MIG, TIG)
6-2 Welding Joint Types and Preparation
6-3 Safety Practices in Welding
7 Grinding and Finishing Operations
7-1 Introduction to Grinding Tools (e g , Angle Grinder, Belt Sander)
7-2 Grinding Techniques for Surface Finishing
7-3 Safety Considerations in Grinding Operations
8 Assembly and Erection Techniques
8-1 Introduction to Assembly Tools (e g , Wrenches, Hammers)
8-2 Techniques for Assembling Fabricated Components
8-3 Erection Procedures for Metal Structures
9 Quality Control and Inspection
9-1 Introduction to Quality Control in Metal Fabrication
9-2 Inspection Techniques and Tools
9-3 Documentation and Reporting in Quality Control
10 Advanced Metal Fabrication Techniques
10-1 Introduction to CNC Machining in Fabrication
10-2 Advanced Welding Techniques (e g , Plasma Cutting, Laser Welding)
10-3 Applications of Advanced Techniques in Industry
11 Project Management and Workplace Communication
11-1 Introduction to Project Management in Fabrication
11-2 Communication Skills for Fabricators
11-3 Time Management and Scheduling in Fabrication Projects
12 Career Development and Industry Trends
12-1 Career Paths in Metal Fabrication
12-2 Industry Trends and Emerging Technologies
12-3 Continuous Learning and Professional Development
Selection Criteria for Metal Materials

2.3 Selection Criteria for Metal Materials - Selection Criteria for Metal Materials

1. Application Requirements

The first and foremost criterion for selecting metal materials is understanding the specific application requirements. This includes considering the environment in which the metal will be used, the type of stress it will endure, and the desired lifespan of the product.

For example, if the metal is to be used in a high-stress environment like an aircraft, materials with high tensile strength and lightweight properties, such as titanium or aluminum alloys, would be ideal. Conversely, for a decorative railing in a residential setting, a more cost-effective and aesthetically pleasing material like mild steel might be suitable.

2. Cost and Availability

Cost and availability are critical factors that influence material selection. The cost of the metal not only includes the initial purchase price but also factors like machining costs, finishing, and any potential maintenance expenses. Availability is equally important, as using materials that are difficult to source can lead to delays and increased costs.

Consider a project that requires a large quantity of metal. If stainless steel is chosen, but it is expensive and hard to find, the project budget and timeline could be significantly impacted. In such cases, opting for a more readily available and cost-effective alternative, like galvanized steel, might be a better choice.

3. Environmental Impact

With increasing awareness of environmental sustainability, the impact of metal materials on the environment has become a crucial selection criterion. This includes considering the metal's recyclability, energy consumption during production, and its potential to cause environmental harm during disposal.

For instance, aluminum is highly recyclable and requires less energy to produce compared to its primary extraction process. Therefore, choosing aluminum for applications where sustainability is a priority can reduce the overall environmental footprint. On the other hand, some metals with low recyclability rates, like certain types of steel, might be less desirable in environmentally conscious projects.

By carefully evaluating these selection criteria—application requirements, cost and availability, and environmental impact—metal fabricators can make informed decisions that ensure the chosen materials meet both functional and sustainability goals.