Metal Fabricator (Fitter)
1 Introduction to Metal Fabrication
1-1 Overview of Metal Fabrication Industry
1-2 Safety Practices in Metal Fabrication
1-3 Introduction to Hand Tools and Power Tools
2 Basic Metal Properties and Selection
2-1 Types of Metals and Alloys
2-2 Properties of Common Metals (e g , Steel, Aluminum, Copper)
2-3 Selection Criteria for Metal Materials
3 Layout and Measurement Techniques
3-1 Introduction to Layout Tools (e g , Tape Measure, Calipers)
3-2 Basic Measurement Techniques
3-3 Layout Techniques for Fabrication Projects
4 Cutting and Shearing Operations
4-1 Introduction to Cutting Tools (e g , Hacksaws, Power Saws)
4-2 Shearing Techniques and Equipment
4-3 Safety Considerations in Cutting and Shearing
5 Bending and Forming Operations
5-1 Introduction to Bending Tools (e g , Brake, Press Brake)
5-2 Bending Techniques for Different Metal Thicknesses
5-3 Forming Operations (e g , Rolling, Flanging)
6 Welding and Joining Techniques
6-1 Introduction to Welding Processes (e g , Arc Welding, MIG, TIG)
6-2 Welding Joint Types and Preparation
6-3 Safety Practices in Welding
7 Grinding and Finishing Operations
7-1 Introduction to Grinding Tools (e g , Angle Grinder, Belt Sander)
7-2 Grinding Techniques for Surface Finishing
7-3 Safety Considerations in Grinding Operations
8 Assembly and Erection Techniques
8-1 Introduction to Assembly Tools (e g , Wrenches, Hammers)
8-2 Techniques for Assembling Fabricated Components
8-3 Erection Procedures for Metal Structures
9 Quality Control and Inspection
9-1 Introduction to Quality Control in Metal Fabrication
9-2 Inspection Techniques and Tools
9-3 Documentation and Reporting in Quality Control
10 Advanced Metal Fabrication Techniques
10-1 Introduction to CNC Machining in Fabrication
10-2 Advanced Welding Techniques (e g , Plasma Cutting, Laser Welding)
10-3 Applications of Advanced Techniques in Industry
11 Project Management and Workplace Communication
11-1 Introduction to Project Management in Fabrication
11-2 Communication Skills for Fabricators
11-3 Time Management and Scheduling in Fabrication Projects
12 Career Development and Industry Trends
12-1 Career Paths in Metal Fabrication
12-2 Industry Trends and Emerging Technologies
12-3 Continuous Learning and Professional Development
Basic Metal Properties and Selection

Basic Metal Properties and Selection

1. Tensile Strength

Tensile strength is the maximum stress that a material can withstand while being stretched or pulled before breaking. It is a critical property for metal fabricators, as it determines the load-bearing capacity of the metal. A higher tensile strength means the metal can handle more stress without failing.

For example, steel with a high tensile strength is often used in construction beams and suspension bridges because it can support heavy loads without deforming or breaking. In contrast, a metal with low tensile strength, like aluminum, might be used in applications where weight reduction is more important than load-bearing capacity, such as in aircraft components.

2. Corrosion Resistance

Corrosion resistance refers to a metal's ability to withstand the degradation caused by environmental factors such as moisture, chemicals, and air. Metals that are highly resistant to corrosion are essential in applications where exposure to harsh conditions is inevitable.

For instance, stainless steel is widely used in kitchenware and medical instruments because it does not rust easily, even when exposed to water and food acids. On the other hand, a metal like iron, which is prone to rusting, would not be suitable for these applications unless it is coated or treated to enhance its corrosion resistance.

Understanding these properties is crucial for metal fabricators when selecting materials for specific projects. By considering tensile strength and corrosion resistance, fabricators can ensure that their creations are both durable and long-lasting.