Automotive Service Technician
1 Introduction to Automotive Technology
1-1 Overview of Automotive Industry
1-2 Importance of Automotive Service Technicians
1-3 Safety Procedures in Automotive Workshop
1-4 Introduction to Automotive Tools and Equipment
2 Automotive Systems and Components
2-1 Engine Systems
2-1 1 Engine Construction and Operation
2-1 2 Engine Cooling System
2-1 3 Engine Lubrication System
2-1 4 Engine Fuel System
2-1 5 Engine Ignition System
2-2 Transmission Systems
2-2 1 Manual Transmission
2-2 2 Automatic Transmission
2-2 3 Continuously Variable Transmission (CVT)
2-3 Suspension and Steering Systems
2-3 1 Suspension Components
2-3 2 Steering Mechanisms
2-4 Braking Systems
2-4 1 Hydraulic Braking System
2-4 2 Anti-lock Braking System (ABS)
2-5 Electrical and Electronic Systems
2-5 1 Vehicle Electrical Systems
2-5 2 Electronic Control Units (ECUs)
2-5 3 Sensors and Actuators
3 Diagnostic and Testing Procedures
3-1 Diagnostic Tools and Equipment
3-1 1 Multimeters
3-1 2 Scan Tools
3-1 3 Pressure Gauges
3-2 Engine Diagnostic Procedures
3-2 1 Compression Testing
3-2 2 Fuel Pressure Testing
3-2 3 Ignition System Testing
3-3 Transmission Diagnostic Procedures
3-3 1 Transmission Fluid Analysis
3-3 2 Transmission Scan Tool Diagnostics
3-4 Electrical Diagnostic Procedures
3-4 1 Circuit Testing
3-4 2 Sensor Testing
4 Maintenance and Repair Procedures
4-1 Engine Maintenance and Repair
4-1 1 Spark Plug Replacement
4-1 2 Air Filter Replacement
4-1 3 Oil and Filter Change
4-2 Transmission Maintenance and Repair
4-2 1 Transmission Fluid Change
4-2 2 Clutch Adjustment and Replacement
4-3 Suspension and Steering Maintenance and Repair
4-3 1 Shock Absorber Replacement
4-3 2 Ball Joint Replacement
4-4 Braking System Maintenance and Repair
4-4 1 Brake Pad and Shoe Replacement
4-4 2 Brake Fluid Flush
4-5 Electrical System Maintenance and Repair
4-5 1 Battery Replacement
4-5 2 Wiring Harness Inspection and Repair
5 Customer Service and Communication Skills
5-1 Customer Interaction
5-1 1 Effective Communication Techniques
5-1 2 Handling Customer Complaints
5-2 Job Estimation and Quotation
5-2 1 Estimating Repair Costs
5-2 2 Preparing Repair Quotations
5-3 Record Keeping and Documentation
5-3 1 Maintenance Records
5-3 2 Repair Orders and Invoices
6 Professional Development and Industry Standards
6-1 Continuous Learning and Skill Development
6-1 1 Industry Training Programs
6-1 2 Certification and Licensing Requirements
6-2 Ethical Practices in Automotive Service
6-2 1 Code of Ethics for Technicians
6-2 2 Environmental Considerations in Automotive Service
6-3 Industry Trends and Innovations
6-3 1 Introduction to Electric and Hybrid Vehicles
6-3 2 Advancements in Automotive Technology
3.4 Electrical Diagnostic Procedures Explained

3.4 Electrical Diagnostic Procedures - 3.4 Electrical Diagnostic Procedures Explained

Key Concepts

Multimeter Usage

A multimeter is an essential tool for measuring electrical values such as voltage, current, and resistance. To use a multimeter:

  1. Set the multimeter to the appropriate measurement mode (voltage, current, or resistance).
  2. Connect the multimeter probes to the circuit or component being tested.
  3. Read the measurement on the multimeter display.

For example, measuring the battery voltage can help determine if the battery is charged, while checking circuit resistance can identify broken wires or faulty connections.

Think of a multimeter as a Swiss Army knife for electrical measurements. Just as a Swiss Army knife has multiple tools for various tasks, a multimeter has multiple functions to measure different electrical values.

Circuit Testing

Circuit testing involves checking the continuity and integrity of electrical circuits. To test a circuit:

  1. Set the multimeter to the continuity mode.
  2. Connect the multimeter probes to the two ends of the circuit.
  3. Listen for a beep or check the display for a continuity reading.

For example, if the multimeter does not beep or show continuity, the circuit may be broken or have a faulty connection.

Consider circuit testing as checking a water pipe for leaks. Just as a leak in a water pipe disrupts water flow, a break in an electrical circuit disrupts current flow.

Sensor Diagnostics

Sensor diagnostics involve checking the operation and output of various sensors in the vehicle. To diagnose a sensor:

  1. Use a scan tool to retrieve live data from the sensor.
  2. Compare the sensor data to the manufacturer's specifications.
  3. Use a multimeter to measure the sensor's output voltage or resistance.

For example, if the oxygen sensor's output voltage is outside the specified range, it may indicate a faulty sensor or a problem with the engine's air-fuel mixture.

Think of sensor diagnostics as checking the vital signs of a vehicle. Just as a doctor checks a patient's heart rate and blood pressure, a technician checks sensor data to ensure the vehicle's systems are functioning correctly.

Wiring Inspection

Wiring inspection involves visually checking the condition of electrical wires and connections. To inspect wiring:

  1. Visually inspect the wires for signs of wear, corrosion, or damage.
  2. Check connectors for proper fit and secure connections.
  3. Use a multimeter to test for continuity and resistance in suspect wires.

For example, if a wire shows high resistance or no continuity, it may be corroded or broken, requiring repair or replacement.

Consider wiring inspection as checking the electrical wiring in a house. Just as damaged wiring in a house can cause electrical issues, damaged wiring in a vehicle can cause system malfunctions.

Battery Testing

Battery testing involves measuring the voltage and state of charge of the vehicle's battery. To test a battery:

  1. Set the multimeter to the DC voltage mode.
  2. Connect the multimeter probes to the battery terminals.
  3. Read the battery voltage and compare it to the manufacturer's specifications.

For example, if the battery voltage is significantly lower than the specified range, it may indicate a weak or discharged battery.

Think of battery testing as checking the battery level on a smartphone. Just as a low battery on a smartphone can cause it to shut down, a weak battery in a vehicle can cause starting issues.

Conclusion

Understanding and effectively using electrical diagnostic procedures is crucial for any Automotive Service Technician. By mastering multimeter usage, circuit testing, sensor diagnostics, wiring inspection, and battery testing, you can accurately diagnose and repair electrical issues in vehicles, ensuring they operate smoothly and safely.