Automotive Service Technician
1 Introduction to Automotive Technology
1-1 Overview of Automotive Industry
1-2 Importance of Automotive Service Technicians
1-3 Safety Procedures in Automotive Workshop
1-4 Introduction to Automotive Tools and Equipment
2 Automotive Systems and Components
2-1 Engine Systems
2-1 1 Engine Construction and Operation
2-1 2 Engine Cooling System
2-1 3 Engine Lubrication System
2-1 4 Engine Fuel System
2-1 5 Engine Ignition System
2-2 Transmission Systems
2-2 1 Manual Transmission
2-2 2 Automatic Transmission
2-2 3 Continuously Variable Transmission (CVT)
2-3 Suspension and Steering Systems
2-3 1 Suspension Components
2-3 2 Steering Mechanisms
2-4 Braking Systems
2-4 1 Hydraulic Braking System
2-4 2 Anti-lock Braking System (ABS)
2-5 Electrical and Electronic Systems
2-5 1 Vehicle Electrical Systems
2-5 2 Electronic Control Units (ECUs)
2-5 3 Sensors and Actuators
3 Diagnostic and Testing Procedures
3-1 Diagnostic Tools and Equipment
3-1 1 Multimeters
3-1 2 Scan Tools
3-1 3 Pressure Gauges
3-2 Engine Diagnostic Procedures
3-2 1 Compression Testing
3-2 2 Fuel Pressure Testing
3-2 3 Ignition System Testing
3-3 Transmission Diagnostic Procedures
3-3 1 Transmission Fluid Analysis
3-3 2 Transmission Scan Tool Diagnostics
3-4 Electrical Diagnostic Procedures
3-4 1 Circuit Testing
3-4 2 Sensor Testing
4 Maintenance and Repair Procedures
4-1 Engine Maintenance and Repair
4-1 1 Spark Plug Replacement
4-1 2 Air Filter Replacement
4-1 3 Oil and Filter Change
4-2 Transmission Maintenance and Repair
4-2 1 Transmission Fluid Change
4-2 2 Clutch Adjustment and Replacement
4-3 Suspension and Steering Maintenance and Repair
4-3 1 Shock Absorber Replacement
4-3 2 Ball Joint Replacement
4-4 Braking System Maintenance and Repair
4-4 1 Brake Pad and Shoe Replacement
4-4 2 Brake Fluid Flush
4-5 Electrical System Maintenance and Repair
4-5 1 Battery Replacement
4-5 2 Wiring Harness Inspection and Repair
5 Customer Service and Communication Skills
5-1 Customer Interaction
5-1 1 Effective Communication Techniques
5-1 2 Handling Customer Complaints
5-2 Job Estimation and Quotation
5-2 1 Estimating Repair Costs
5-2 2 Preparing Repair Quotations
5-3 Record Keeping and Documentation
5-3 1 Maintenance Records
5-3 2 Repair Orders and Invoices
6 Professional Development and Industry Standards
6-1 Continuous Learning and Skill Development
6-1 1 Industry Training Programs
6-1 2 Certification and Licensing Requirements
6-2 Ethical Practices in Automotive Service
6-2 1 Code of Ethics for Technicians
6-2 2 Environmental Considerations in Automotive Service
6-3 Industry Trends and Innovations
6-3 1 Introduction to Electric and Hybrid Vehicles
6-3 2 Advancements in Automotive Technology
4. Maintenance and Repair Procedures Explained

4. Maintenance and Repair Procedures Explained

Key Concepts

Oil Change

An oil change is a fundamental maintenance procedure that involves replacing the engine oil and oil filter. This process helps to remove contaminants and ensure the engine operates smoothly. To perform an oil change:

  1. Raise the vehicle using a jack and secure it with jack stands.
  2. Locate the oil drain plug and place a drain pan beneath it.
  3. Remove the oil drain plug to allow the old oil to drain into the pan.
  4. Once the oil has drained, replace the drain plug and tighten it securely.
  5. Remove the old oil filter and replace it with a new one, applying a thin layer of fresh oil to the gasket.
  6. Pour the recommended amount of new oil into the engine.
  7. Check the oil level using the dipstick and ensure it is within the correct range.

Think of an oil change as giving your engine a fresh drink of water. Just as you need clean water to stay hydrated, your engine needs clean oil to function efficiently.

Brake System Inspection

A brake system inspection involves checking the condition of the brake pads, rotors, calipers, and brake fluid. This procedure ensures the brakes operate safely and efficiently. To inspect the brake system:

  1. Raise the vehicle and secure it with jack stands.
  2. Remove the wheels to access the brake components.
  3. Inspect the brake pads for wear and replace them if they are below the minimum thickness.
  4. Check the brake rotors for signs of warping or excessive wear and resurface or replace them if necessary.
  5. Inspect the brake calipers for proper operation and replace any that are sticking or malfunctioning.
  6. Check the brake fluid level and condition, replacing it if it is dirty or below the minimum level.

Consider the brake system as the vehicle's safety net. Just as a safety net ensures a performer's safety, a well-maintained brake system ensures the vehicle's safety.

Tire Rotation and Balancing

Tire rotation and balancing are essential for maintaining even tire wear and ensuring optimal vehicle performance. Tire rotation involves moving the tires to different positions on the vehicle, while balancing ensures the tires are evenly weighted. To perform tire rotation and balancing:

  1. Raise the vehicle and secure it with jack stands.
  2. Remove the wheels and inspect the tires for wear and damage.
  3. Rotate the tires according to the manufacturer's recommended pattern.
  4. Reinstall the wheels and tighten the lug nuts securely.
  5. Use a tire balancer to ensure each tire is properly balanced.
  6. Check the tire pressure and adjust it to the manufacturer's recommended level.

Think of tire rotation and balancing as giving your vehicle a fresh pair of shoes. Just as new shoes provide comfort and support, properly maintained tires provide a smooth and safe ride.

Battery Maintenance

Battery maintenance involves checking the battery's condition, terminals, and connections. This procedure ensures the battery operates reliably and prevents starting issues. To maintain the battery:

  1. Locate the battery and inspect it for signs of corrosion, leaks, or damage.
  2. Clean the battery terminals and connections using a mixture of baking soda and water.
  3. Check the battery's electrolyte level and add distilled water if necessary.
  4. Test the battery's charge using a multimeter and recharge it if the voltage is low.
  5. Ensure the battery is securely mounted and all connections are tight.

Consider the battery as the vehicle's heart. Just as a healthy heart ensures proper blood flow, a well-maintained battery ensures the vehicle's electrical system operates smoothly.

Conclusion

Understanding and performing maintenance and repair procedures is crucial for any Automotive Service Technician. By mastering oil changes, brake system inspections, tire rotation and balancing, and battery maintenance, you can ensure vehicles operate efficiently and safely, providing optimal performance and reliability.